Category Archives: industry

Use of Pipe Threading Machines

When you work in more seasoned homes, at that point it winds up noticeably important to keep refreshed your pipes and keep them repaired too. Pipe Threading Machines are the unit which has developed throughout the years, and convenient units are currently accessible at exceptionally sensible rates. It can be adaptably utilized by property holders who need to their pipes chip away at their own particular as opposed to enlisting experts. The new models have locally available cutters, oiler, stand, foot switch and operation at 115V. In this article, a few stages are shared to string a pipe.

1. One ought to be a rent pipe threaded machine from a retailer of gear.

a. The die head is associated with cut the thread.

b. These days Pipe Threading machine is equipped for threading funnels which are comprised of the diverse material which incorporates plastic thing too.

c. A container of heavy duty threaded can be cut into workable areas

2. Check the threaded of pipe before starting and supplanting dies of any part which hints at wear.

a. Another threaded does not require any examination of wear.

b. Poor thread quality can cause to harmed dies.

3. The pipe ought to be mounted solidly by putting in a great position and fixing it until the point that it gets settled properly.

4. Cut the pipe end pointedly and solidly by utilizing the cutter of the tube.

a. You can utilize a machine with the threaded of the industrial pipe.

b. The cutters of pipe accompany a handbook and without the manual. It is smarter to utilize the guide rather applying your estimation.

c. You should wear glass and defensive rigging while at the same time cutting tube since start spark originates from steel.

5. You should expel every one of the burrs from pipe’s sliced to give it a round shape. It should be possible with an instrument of turning cylinder-shaped which can give smooth shape.

6. The die head can be chosen according to the necessity of the frame, sort and size you are threading. There are distinctive sizes accessible of pass on heads with various diameters.

7. The die head ought to be put over the pipe on the threaded to get it settled solidly.

A pipe threading machine or a pipe thread cutting machine is a device that is used to make the thread design at the end of a pipe’s section. These machines make it possible to produce pipe threads that are smooth and uniform in nature. They also allow users to create pipes that are equipped with custom thread designs as well as pipes that are developed with universal threads.

5 Benefits of CNC Machining Over Conventional Alternatives

CNC machining is a popular type of tool used in many industries, including manufacturing. It is very effective at speeding up the manufacturing process because it is a highly automated machine. Alternative tools like the manual shaping machines, center lathes and vertical millers are entirely operated by the trained engineer, but this human input is mostly removed when CNC machining is used.

Let’s take a look at a few of the most beneficial reasons to use this manufacturing concept:

High production quality

The use of CNC machining requires a lot less skill and experience to operate compared to most of the conventional tools. Also, with limited human input, there is less risk of mistakes taking place which is certain to help increase the all-round production quality.

Quick replication

CNC machining is a very appealing option when looking to produce a high volume of parts. Once the tool is programmed with precise data, such as the volume and dimensions, it is extremely efficient at replicating thousands of parts one after the other. They are much more efficient than the conventional tools, which are a more practical option for creating the single custom order piece.

Less labor

The process of operating the CNC machinery is a lot more straightforward than the conventional alternatives. Most tools that need a lot of human input require an operator that is highly skilled and experienced. In a high production factory, this is certain to have a major impact on production costs. However, the highly automated nature of the CNC machinery means there is less need to employ a full workforce. It is more a case of making sure there are enough operators to oversee and input the necessary data.

Software options

The software installed in this machinery makes it possible to create pieces with very complex designs that would be difficult to achieve by hand. Also, the software can be updated at a later date to increase the tools functionality. This is certain to help minimize the need to invest in new hardware because the software can be changed or updated when working on different projects.

No prototypes

The CNC machinery gives the option to simulate a design idea without needing to physically cut it out. The ability to avoid making a prototype is certain to help save time and money. If the prototype has a complex design, this has the potential to literally save months of time that could be put to better use.

Laser Wire Stripping

As laser power sources have become more mainstream and the sources themselves more affordable, laser wire stripping services and service providers have become more common. Beginning in space applications in the 1970s laser wire stripping services, the technology was developed I order to not cause insulation of wire strand damage in the most demanding IPC/WHMA Class III applications such as the launching, steering, controlling and some cases returning systems found in space vehicles. This stripping technology was developed in order to reduce the risk of damage to both conductors and insulators using other wire stripping methods-especially mechanical methods. Laser wire application acceptance became more pronounced as the data cables become complicated and multi-stranded as well as medical devices in body instruments had every finer gauge wires. All of these market demands a precise, fast, clean method of stripping off the wire insulation on the ever smaller gauge and ever more complex multi-conductor cable sets came about. There are numerous benefits of laser stripping compared to other stripping approaches that have helped this technology gain favor. One of the still common denominators in this approach to wire stripping is that it used on high valued electronics and higher value electronic applications. The benefits of the precision, accuracy, and repeatability of this stripping show up in many other positive attributes of the process. Many times other methods for wire stripping or impractical or impossible. Due to the nature of laser wire stripping there or no nicks or scrapes like there are with mechanical methods meaning the end strip quality is of the highest caliber. The laser light, when chosen properly, reflects from the conductor thereby removing all of the insulation without wire damage. This stripping can accommodate ultra fine gauge wires with no damage to the wires during the stripping process.

How it Works

Laser sources meaning that the likelihood of us having the right source for your application is high, The idea is to find the right laser source that strongly interacts with the layer you want to remove and yet is reflected from the underlying layer. With changes to the pulse duration and the different frequencies of light with the different lasers, a wide range of different processes can be achieved. This means laser systems can cut wires, clean off surfaces, cut metallic shields for the top of insulated wires as well as the traditional cutting and or vaporizing of the insulation from the wires.

Laser Wire stripping-The Method of Choice

There are numerous applications where this stripping is the stripping method of choice. One of the applications where other stripping methods do not strip to the precision required simply does not work at all are I instance of very small diameter wires. These are typically below 36 gauges and are typically found in medical devices. Most stripping methods cannot adequately remove enamel from enamel coated wires or other wires with bonded on insulated. Window-pane stripping, or removal of the insulation in a given length of wire and not at the cut ends, is another place where laser wire stripping can shine. Ribbonized cables are stripped easily using this stripping, especially when bonded to the wire. When cables are out of round and mechanical means of stripping are not possible, this stripping is the answer as ablation of the insulating material, regardless of where is it is can be done. The above are but a few of the application areas where laser wire stripping is the right solution to your wire processing outsourcing needs.

5 Pointers for Comparing Printed Circuit Board Manufacturers

Printed circuit boards (PCBs) are extremely important and relevant in the electronics and appliance industries. A PCB collects the electronic elements of a product using conductive products that are usually etched on a “non-conductive” substrate. Naturally, PCBs are used extensively in production of many products, including regular consumer goods. All kinds of active devices and components, including resisters and capacitors, are usually soldered to the board.

If you are looking to place an order for your business and want to find a reliable printed circuit board manufacturer, there are a few aspects that you need to note.

1. First things first, check if the manufacturer is well known in the industry. Ask relevant questions like – How long have you been in business? Who are your clients? How many batches or orders do you handle each month? Can you share a few references? A company that has been around for a long time will never shy away from offering references. They will also do what it takes to convince their new and prospective clients. You can also check their website to find a few more relevant details.

2. Check the prices. Don’t be surprised, there are reliable manufactures who can offer low-priced circuit boards without compromising on the quality. They also ensure fast and quick delivery for their clients on request. However, be careful when you choose a service, because there are a few quality standards that must be met. Check if the concerned company has the required certifications, which can vary in some countries.

3. Know their clients. As mentioned earlier, you need to know the industries and clients that a company services. Check if they have worked for the military and some of the other bodies of the government. If they have supplied their products to known firms and electronic companies, it is like an assurance that they will never ever fool around with the quality. If you get references, call a few of them or write an email asking about their experiences.

4. Do not ignore customer service, it is extremely important when ordering PCBs. You need a manufacturer who is around to take questions or concerns and handle them quickly and accurately. It is important to be careful about customer service and whereabouts of the company, because some of them are just brokers and are making money by selling low-quality PCBs to customers.

5. Can they handle specific requirements? PCB requirements can vary, and you need a team that has the capacities to meet different production needs. They must be willing to take up production challenges, and it is not enough to claim things, unless they prove things. You can place a small order for custom PCBs to know more about their commitment towards customization, timely delivery and pricing.

Printed Circuit Boards – Uses, Advantages, Materials, and Manufacturers

Long before Printed Circuit Boards (PCBs) came in the picture, there were vacuum tubes, which served a similar purpose. In the simplest terms, PCBs are used for connecting components in electronic products in a hassle-free and cheaper way.

Usually, PCBs are made of an insulating material with the surface coated with metal, both on the bottom and the top. If you see a regular Printed Circuit Board (PCB), you find etches on the surface, which are created with acid, so as to make the pathway for electricity. The etches ensure that the various components work in sync with one another as intended. The components are then soldered to the surface to create the final product. With this quick brief, it is easy to understand why PCBs are so effective and necessary in the world of electronics. Below are some of the other aspects you need to know.

The Advantages

Well, PCBs have made it possible to have compact and smaller electronic circuits. Today, you will find a PCB in almost every device. In the computer, the motherboard is the main printed circuit board. There are also additional holes and drills on certain circuit boards, which are intended for using other components, including capacitors.

The Best Materials

Manufacturers usually source their materials from known suppliers, such as Rogers. Rogers materials are known for microwave performance and are compatible with FR-4 fabrication. These also have high thermal conductivity, which works wonders for thermal management as compared some of the other PTFE materials that are used traditionally.

Getting Printed Circuit Board Prototypes

Usually, companies and electronic brands don’t order one PCB. They have a large order, and for that to be made, a prototype is required. A PCB prototype is the first one that’s produced and tested at all levels to ensure that the intended functionalities and advantages are achieved. There are manufacturers who have the necessary expertise and experience to get a printed circuit board prototype done in less than a week. Once the prototype is done, tested, and approved by the client, the same is then sent for production. The produced printed circuit boards are in sync with the production requirements, but are usually tested individually before dispatch.

Finding a Seller

If you need quick turn PCB, find a manufacturer that has the infrastructure and capabilities to get the job done in a fixed time. It is important to ensure that the manufacturer has experience of at least a decade in the industry. You may want to know their clients, and as needed, ask for a few references too. It is also wise to check if the concerned PCB manufacturer can design the prototype in a short period as required. It is always best to work with known names because you don’t have to bother about the quality, time, delivery and all the other pertinent factors. Get an estimate in advance though.

Promoting the Benefits of Work Order Software

Work order software (CMMS software) is a key part of a successful equipment maintenance program. Work orders are typically one or more tasks assigned to one or more maintenance personnel for the purpose of equipment item. These tasks are for preventive maintenance, projects, repair maintenance or other types of work. The maintenance staff enters, updates, assigns and closes work orders. This requires a certain level of commitment to the work order software and the expectation of benefits for the expended effort. As such, promoting the benefits of maintenance software is every bit as important and making the work order software easy to use.

  • What are the benefits of work order software to your organization?
  • How are the benefits of work order software promoted to maintenance employees?

Benefits of Work Order Software to Your Organization
The immediate and short-term benefits of using this software are as follows.

  • Easier delivery and communication of work assignments.
  • Balanced workload.
  • Improved spares management.
  • Better management and accountability of work assignments.
  • Improved equipment reliability.
  • Cost savings through analysis and resulting process improvement.

One of the main benefits this software is the ability to deliver the work assignments to personnel using a paperless system. Work orders are emailed in user-friendly formats such as Adobe Acrobat. This saves paper and consistently delivers the work assignments to the same place every time. Alternatively if a paper system is preferred, then automatic printing of assigned tasks is possible. Some more advanced software solutions provide scheduled automatic task assignments. This capability also frees up the maintenance manager as manual assignments ate reduced substantially with this automated system. Lastly, work orders are accessible directly from the software itself. This avoids email and paper use; however, access to a computer that either has the software loaded or has a web link to the CMMS system is required in this case.

Balancing the workload over time and resources is possible with a scheduling tool such as work order software. Organizing tasks based upon available resources optimizes these resources and results in more work completed in the same amount of time. Spares linked to work templates results in automatic spares usage and allocation to the task. This feature of many CMMS solutions results is consistent use of the correct spare part for the job and better accounting of spares use. Some CMMS systems provide live links to equipment runtime components (such as hour meters) further automating the work assignment procedure.

In addition to immediate and short-term CMMS benefits long-term benefits may accrue in as little as six months depending upon level of use. The more the software is used the greater the benefits in general. Below is a listing of some of the long-term benefits of using work management software.

  • Querying the work history database simplifies compliance reporting.
  • Analysis of work history guides the maintenance manager in allocation of work.
  • Reporting spares usage provides a guide for restocking.
  • Reliability and overall equipment effectiveness KPIs optimize task assignments adding tasks in some cases and removing tasks in other cases.

Promoting the Benefits of Work Order Software to Employees
Choosing equipment maintenance software that is intuitive and accessible is a key factor in promoting the use of the software. Additionally, user screen customization is beneficial in that it gives the user a sense of personalization and control over the system. This user-level customization generally relates to screen colors, default screen, screen labels and other preferred settings. Configuring the software so that maintenance users are able to manage their own work has benefits as well. Studies have shown that a sense of accomplishment with work is a primary job satisfaction indicator. Use of work order software provides this satisfaction as maintenance employees see exactly what work is required and close out their own work orders. In many cases, this leads to improved morale and greater productivity. This is only possible if user level roles and permissions are available within the software.

By adopting this management style, users feel empowered and feel a greater sense of ownership of the equipment they are working on. Once again, this leads to improved morale and productivity.

Another group of software user are the personnel that request work. Making it simple for an inexperienced worker to submit a repair ticket to the software encourages the use of the system. In many cases a web interface is best for this function as it is accessible from many locations and various devices.

Promoting the benefits of work order software benefits your organization with the ultimate result of improving equipment reliability and the reducing maintenance costs.

Pneumatic On-Off Valve: The Classification and Features

In real life, the pneumatic on-off valve can be found in many applications. This article will discuss the 5 main types of pneumatic on-off valves, explaining their features.

A pneumatic valve is driven by the compressed air. It can control the flow of different liquid types, such as air, water, steam, corrosive medium, slurry, oil, liquid metal and even radioactive medium.

1. Ball valve: the ball valve is developed from the coak valve. Normally the all valve is suitable for open-close function, but the modern ball valve is capable of throttling and fluid control. The ball itself controls the on and off status.

It features in:

  • low fluid resistance, the resistance coefficiency is the same to the pipeline which has the same length.
  • total sealing can be realized even at high pressure or high temperature.
  • fast open and close feature.
  • better corrosive resistance due to total separation between the ball and the sealing surface of the valve seat when the valve is totally opened or totally closed.
  • simple structure, easy to maintain, replace and repair.

2. Butterfly valve: a butterfly valve opens and closes in a left-right way with a disc.

It features in:

  • small fluid resistance, fast opening and closing.
  • simple structure, small footprint and easy installation.
  • can be used for large size valve.
  • can be used to transport slurry.
  • poor sealing performance.

3. Gate valve: this valve has a valve plate which moves vertically along with channel axis.

It features in:

  • small fluid resistance, small flush and corrosion resistance from the medium to the sealing surface.
  • labor-saving.
  • flow direction of the medium is not restricted, pressure is not reduced.
  • simple structure, short size, good technology and wide application.
  • not wearing resistance.

4. Stop valve: its closing part moves along with the centre line of the valve seat. Once the stop valve is opened, the sealing surfaces of the valve seat and valve clack do not contact with each other. This characteristic makes stop valve an ideal device for cutting and regulating medium.

It features in:

  • better wearing resistance.
  • small footprint.
  • usually has one sealing surface only, meaning that the maintenance is easy.
  • large fluid resistance, easy pressure loss.

5. Membrane valve: there is a flexible membrane inside the valve body, the sealing is controlled by the upside and downside movement of the membrane.

It features in:

  • easy dismantle and maintenance.
  • the medium is clean because the mechanism is separated from the medium channel.
  • the material inside can be various, widely applicable to the different medium.
  • it can not be used in the high-temperature environment.

3 Aspects to Evaluate When Comparing Product Manufacturers

In searching for the right contract manufacturer, there are some aspects that need full attention in order to obtain success. In the following article we are talking about some of these aspects:

People

From the inside out, the personnel of an organization in which your company entrusts its time, effort and money, should in turn give top-rate customer service.

This top-notch customer service can include simple things – like responding to phone calls and emails, showing eagerness to explain the processes being used, and possibly, answering all questions that you or anybody in your organization would like to ask.

Process

For a manufacturer to be worth working with, the company should be able to support their claims by means of their high quality products, compliance with the rules and regulations of the industry, as well as a record of satisfied customers.

In addition, a number of top manufacturers in the industry know the right questions to ask you. It can really make a difference to know that a team could maintain and establish an open communication with you right from the start, and outline the necessary steps and resources.

When it comes to the process, you will discover that some manufacturers may even provide you with some additional in-house services. Some of these are: packaging, label design, and guidance with product formulation.

Experience

Since this industry continues to evolve, it is important to recognize patterns and trends as they develop, and one of the easiest and perhaps most effective way to recognize what is taking place at the moment is by learning from past experiences.

As a rule, a manufacturer with a sales and production teams that have decades of experience have the necessary resources to manufacture a product which could meet the needs of your business and customers better than a manufacturer who only has years or months of experience.

One more advantage of working with an experienced manufacturer is the fact that you can depend on their gained foresight and knowledge in helping your business avoid drawbacks that may be overlooked, efficiently helping to maintain your budget, resources and, above all, your sanity.

The Takeaway

Usually, the best contract manufacturers that you should work with are those who know the value of treating you, as well as your support team, as people, and not figures. It is most likely that your ideal manufacturer is one that could be able to provide you with exceptional customer service, a tried and tested process that is efficient, and years (or decades) of experience in the industry, plus all the knowledge gained from it.

How Rapid Prototyping Can Be Useful to the Industries?

Manufacturing and prototyping business is not easy and has a lot of hurdles to pass. And the most important one is to create designs and prototypes which can be used to explain the importance of the design sample. Most of the prototyping process can be very expensive and time-consuming therefore one can say they take up a lot of resources than they should.

In rapid prototyping, the manufacturers and the product designers can create three dimensional (3D) prototypes which can be proved and can be presented to the clients. This allows one to show how the result will look like without any problem. This not only makes the process effective it also allows conceptualized designing in the process of prototyping.

Some of the benefits of rapid prototyping in various industries are discussed below:

Bring in changes

Showing a 3D model to the client or the customers will allow one to learn about various flaws and problems with the models which are not possible if one has only a 2D model or paper-based prototyping. This makes feed-backing possible and thus one can make changes accordingly. Also with the help of the prototyping one can learn about what the customers want and how certain changes can help.

Conceptualization

Realizing the exact concept behind a design is very important for a product designer and this helps them to visualize their final product. One can not only look at the final product model they can also feel the product and see how they can have a semblance in any way. This entire process allows the designers to see what they want in their final product and also allows one to make the necessary changes.

Customization

Now that rapid prototyping does not require any kind of special tools and other requirements, one can use the process to create several types of prototypes without any prerequisite. This allows the designers to create models as per the choice of their customers and clients. This allows certain connectivity to the process of manufacturing as only small changes will be enough.

Lesser flaws

Design flaws can cost one money and time on a large scale, but if one can minimize the flaws at the prototype level only then the chances of future losses are negligible. The resources and materials used in the rapid prototyping are usually similar to the final material that will be used to create the product and therefore the chances of doing physical tests on the prototype are also very high. This will allow one to find flaws in the early stage only thus avoiding future problems.

Cost and time-efficient

The entire process of creating molds and tools for a certain design is eliminated in rapid prototyping. In this process, the usage of the tools is minimal, therefore it reduces the costing of the process and also reduces the time effectively. The certain requirements are like the CAD software and the printing machine which alone can be used to create various shapes and sizes.

The Incredible Benefits of Using Steel in Buildings Like Metal Railing

It doesn’t warp. It doesn’t twist. It doesn’t buckle. The list goes on when it comes to the benefits of steel. It is easy to bend because of its flexibility and easy to install. Moreover, stainless steel is an eco-friendly product. It is entirely recyclable, so much so that for new construction projects one can purchase recycled steel.

Example:

Let’s take an example of a stainless-steel gate to grasp how valuable steel is for construction. Unlike wood or bricks, a steel gate has immense strength to it. The use of superior quality steel can create aesthetically pleasing gates that require almost nil maintenance. You don’t have to worry about mould or mildew plaguing it in the rainy season like in a wooden gate. Lastly, the steel makes the gate sturdy and hardy enough to withstand natural disasters such as:

  1. Tornadoes
  2. Hurricanes
  3. Earthquakes

It can even withhold against human-made accidents like fire.

Leveraging a Stainless-Steel Railing During Construction

A staircase railing, a deck railing or a roof railing, it may take any avatars, but the importance of a stainless-steel railing remains the same. They are subtle products that keep people, animals and things safe on:

  1. Ledges
  2. Stairways
  3. Roofs
  4. Balconies
  5. Decks

Safety may be the primary value of a railing, but their benefits extend further. They even add beauty and prettiness to a home or building. Let’s take a look at how railings advantage a construction:

  • Accident Avoidance

When construction workers walk on decks and ledges during the building process, a fence around it can prevent hazardous falls from heights. During severe weather like snow, rain or sleet, the railing offers added support to them to transfer construction material. A railing encompassing a staircase can even prevent a person from slipping.

Railings also impact a person who has weak muscles or prone to imbalance. Clinging to the barricade can offer the firmness required to navigate from one place to another.

  • Peace of Mind

It is not just workers that railings aid. For people who suffer from vertigo, they can provide electric fence stability needed while treading stairs in an office or walking around a balcony at home. Pets, children, and strangers who are not aware of a drop can safely play or sit in deck thanks to the railing barrier. The barricade provides comfort and peace to the mind of an adult.

  • Indirect Assistance

Safety is the definite payback of railings. One understated value is the support it provides when carrying heavy loads up a ramp, stairway or along a deck. Steel railings also keep debris off your porches, roofs, and balconies. They prevent the sofa, plants, and chairs from being pushed over accidentally from the roof or patio.

Benefits of a Steel Staircase

In a home, the staircase can be the most versatile structure. In some abodes, they are lavish, classical and elegant statement pieces right at the grand entrance. In some dwellings, they are functional elements that blend into the background. Irrespective of the preference, a staircase should always enhance the beauty of the home while being 100% safe. Let’s see how a stainless-steel spiral staircase positively affects a building.

  • Space

In residences where space is a constraint, a spiral steel staircase is an excellent option to save floor area. As compared to traditional wood or marble stairs, spiral treads capture minor square footage. Their footprint is small because they each tread is built onto another. There is no width extension.

  • Accessibility

Homes are filled with inaccessible places. The attic and the basement are just the most apparent. A spiral steel staircase can help you reach these spots. A stair tucked away in the corner could be your path to a whole bedroom on the mezzanine floor. Because spirals can fit into small and tight areas, they can also be your entrance to a basement. All you need is to drill a hole into the floor.

The design doesn’t spoil the floor plan and provides the flexibility required to reach a lower ground floor. When conventional staircases are not the ideal solution, steel stairs come to save the day.

  • Material

Steel is a highly functional material. It can be easily customised to meet the vision of the homeowners. From the frame to the steps, every part of the stainless-steel staircase is tailorable.

Durable with Better Insurance

There is no material that doesn’t have a few drawbacks. Stainless-steel also suffers from this affliction. It demands a high upfront investment, and if not installed correctly, it becomes prone to corrosion. Plus, it conducts heat and cold which means keeping the temperature at an appropriate level can be hard.

Even though it is more expensive than conventional building materials, it still is a better option. The strength of steel lies not only in its durability but the elasticity it offers architects when designing houses and buildings. The resilience and pliability insure a sturdier structure, commercial or private.